Palm oil production line includes three sections, palm oil pressing plant, palm oil refinery plant and palm oil fractionation plant. As the manufacturer of the palm oil processing plant, we can offer the whole line or part of the palm oil production machine for 1-120TPH with turnkey services.
1. The Introduction of The Palm Oil Production Line
FFB Reception → Sterilizing → Threshing → Digesting → Pressing → Clarifying & Drying
Step 1: Fresh Palm Fruit Reception
Collecting the ripe fresh oil palm fruit bunches from the plantation and transported by trucks, then pour the FFB into the loading ramp after weighed by weighbridge.
Step 2: Sterilizing
The palm bunches are fed through a screw conveyor into the sterilizer where they are steamed at high temperature to break the enzymes in fruit, and to avoid the increasing of the FFA content. On the other hand, the high temperature makes the fruit soften, it is easy for threshing.
Step 3: Threshing
After sterilizing, the prepared palm fruit bunches will be sent into the drum type thresher. It can easily separate the fruit and bunches during rotating process.
Step 4: Digesting
In digesting process of palm oil production line, the palm pulp and nut will be separated, and the palm fruit will be crushed, even be destroyed its tissue.
Step 5: Pressing
After digesting, the palm fruit is pressed in the palm oil double screw press. It can yields two components: a mixture of oil, water and solid impurities and a press cake (a mixture of fibre and kernels).
Step 6: Clarifying & Drying
The clarification equipment separates the crude palm oil from the mixture of oil, water and solid impurities and removes other impurities. After clarification, use oil drying system to dry the crude palm oil and pumped it into storage tanks.
Step 7: Fiber Separation
The filter cake is broken by the screw conveyor and then transported to the fiber separation air cleaner and fiber polishing roller for further fiber separation.
Step 8: Kernel Recovery
After separation, the shell is temporarily stored and transported to the warehouse for storage, and used as fuel for the oil boiler room when necessary; the dry kernel is transported to the kernel storage warehouse for storage.
Step 9: Sewage Treatment
The sewage tank treatment system is a common and effective treatment method.
2. Palm Oil Refinery Plant
Main Steps of palm oil refinery：
Degumming
In this step gums in crude oil are removed by hydration with the help of phosphoric acid. Degumming is the first step for the whole palm oil refinery process.
Neutralization
In this step free fatty acids are neutralized by using sodium hydroxide and convert them into soap. Additional impurities are also removed by adsorption on soap. Neutralization is also called deacidification, it is the important part for palm oil refinery plant.
Bleaching
During bleaching, unwanted pigments are adsorbed physically and oil will become much clearer. Bleaching is also decolorization in palm oil refinery.
Deodorization
Deodorization is used to remove unacceptable odors by steam distillation, the odoriferous compound are stripped off with the help of live injected steam into heated oil under high vacuum pressure. Deodorization is mainly for making oil color lighter during palm oil refinery process. Which can make oil looks good.
3. Palm Oil Fractionation Plant
The palm oil fractionation technology is used in the palm oil refinery plant. Palm oil fractionation process consists of a controlled cooling of the oil, in order to make it crystallized. We supply the palm oil fractionation machine with our all palm oil refinery plant. Palm oil fractionation plant is very important part of the refinery. It is to be carried out so that to separate the solid portion and the liquid portion of the oil.
The palm oil fractionation process consists of the five steps listed below:
1) Heating the feed oil
2) Formation of crystals by controlled cooling
3) Crystal growth
4) Maturation of crystals
5) Filtration to separate olein and stearine
Henan Huatai Oil Machinery is specialized in palm oil mill plant, palm oil press machine, palm oil refinery and palm oil fractionation plant, which was belong to the edible oil industry. Our palm oil fractionation machine are famous both domestic and abroad because of our rich experiences. We have successfully installed palm oil production line, palm kernel oil extraction machine, palm oil refinery and fractionation plant in many countries
4. Company Strength and Advantages
Henan Huatai Cereals and Oils Machinery Co., Ltd. was established in 1988. It is a national high-tech enterprise with many patented technologies in the field of palm oil processing. The company's production base covers an area of 100,000 square meters and is equipped with large CNC machining centers, automated welding equipment and testing laboratories. The company has established a complete after-sales service system, with multiple agency centers and service outlets in major markets around the world, providing free technical consultation, and has been exported to Southeast Asia, Africa, South America and other regions.
As one of the leading grain and oil machinery manufacturer and supplier, with many provincial honors, Huatai Oil Machinery has outstanding strength in the field of palm oil production line, focusing on palm oil technology innovation and process improvement for many years. With rich industry experience, we provide customers with a full range of solutions from palm fruit bunch pressing processing to palm oil refining and fractionation and packaging.
For different types of palm varieties, oil yields, market demands and production processes, we can provide customized complete 1-120TPH palm oil production lines, support a variety of capacity tonnage and process combinations, and meet the diverse needs of customers.
5. After-sales and Maintenance Services
Henan Huatai Cereals and Oils Machinery Co., Ltd., as one of the professional oil and fat equipment manufacturer, usually provides after-sales and maintenance services for palm oil processing equipment in the following aspects (subject to the company's latest policy):
Equipment installation and commissioning
1) On-site guidance: Send engineers to the customer's palm oil factory to provide guidance on the installation of palm oil equipment to ensure that the equipment is properly in place.
2) Commissioning service: Assist in completing palm oil equipment no-load and load commissioning and optimize palm oil production process parameters.
3) Operation training: Provide equipment operation, maintenance and safety specification training for customer technicians.
Warranty and maintenance
1) Warranty period: Provide a warranty period of 1-3 years (depending on the terms of the contract), and handle problems caused by equipment quality free of charge during the warranty period.
2) Fault response: Set up a 48-hour service hotline to quickly respond to fault reports and quickly send engineers to the site for inspection and repair when necessary.
3) Accessories supply: Provide original accessories at a preferential price to ensure long-term and stable operation of the palm oil machine.
Technical support and upgrade
1) Process optimization: Adjust equipment parameters according to customer needs to improve oil yield and energy efficiency.
2) Technical consultation: Provide free technical consultation for life to answer difficult problems in production.
3) Equipment upgrade: Provide palm oil plant upgrade and technology iteration solutions (such as control system upgrade, energy-saving transformation, etc.).
6. How to Set Up a Palm Oil Processing Plant?
To build a palm oil production line, many aspects need to be considered.
Huatai Oil Machinery has extensive experience in building turnkey project palm oil production line and overseas export of palm oil processing equipment. To buy our palm oil equipment, just provide the following information and we will arrange an experienced foreign trade sales manager to talk with you:
Palm oil equipment parameters and list:
1) What capacity of palm oil production machine do you need? How many tons do you deal with palm fruit/kernel every day? Or how much crude palm oil(CPO) do you want?
2) Do you just process palm fruit/kernel or multiple oilseeds? Do you need a single equipment, an entire workshop, or the complete set of palm oil turnkey projects?
3) What palm oil process do you need? Pressing, solvent extraction, refining equipment, fractiontion or others?
4) Do you have a certain amount of budget and land that meets the conditions for building a palm oil factory?
5) Other export trade needs, such as contract signing details, payment methods, logistics and installation and construction, etc.
Please leave us a message as detailed inquiry information as possible, so that we can provide you with equipment quotation, process flow, equipment configuration list and other services, thank you.