1. Introduction of Huatai Corn Starch Processing Machine

Henan Huatai Cereals and Oils Machinery Co., Ltd. is one of the leading professional manufacturer of corn starch processing equipment in China, with 37+ years of industry experience, providing customers with complete solutions from single machines to turnkey projects all over the world. Our corn starch production equipment adopts a modular design concept and can be flexibly configured with different production capacities of 20-3000TPD according to customer needs. The whole corn starch production line has advanced technology and can be suitable for food grade or pharmaceutical grade starch production.

 2. Main Equipment for Corn Starch Processing Plant

1) Cleaning and soaking system

The first step in corn starch processing begins with efficient cleaning equipment, including vibrating screens, stone removers and magnetic separators, which can effectively remove impurities, stones and metal objects from corn. Then, the corn enters the soaking tank. These large stainless steel containers are equipped with temperature control and circulation systems. They are soaked in sulfurous acid solution at 50-55℃ for 30-48 hours to soften the corn kernels and separate the germ.

2) Crushing and separation equipment

Coarse crusher: uses the impact crushing principle to crush the soaked corn into 6-8 petals

Germ separation cyclone: uses the density difference principle to recover the complete germ through a multi-stage cyclone separation system (yield ≥ 95%)

Fine grinding unit: consists of impact mill and pin mill, which grinds the endosperm particles to a fineness of 50-60μm

3) Starch extraction system

High-efficiency centrifugal screens (usually 12 stages in series) separate fiber and starch milk, and the screen aperture decreases step by step (from 150μm to 75μm). Disc separators are used for protein separation, with a rotation speed of up to 6000rpm and a starch milk purity of more than 98.5%.

4) Dehydration and drying equipment

Vacuum drum filter: filter cloth pore size 10-15μm, processing capacity 5-8t/h·m².

Airflow drying system: using instant drying technology, inlet temperature 140-160℃, outlet temperature 50-60℃, water evaporation can reach 5000kg/h.

 3. Advantages of Huatai Corn Starch Processing Machine

1) Capacity: 20-3000tpd, modular design, flexible capacity configuration;

2) Energy consumption: due to its advanced technology, compared with traditional corn starch processing equipment, the energy consumption of the whole production line is reduced by 30%, the water recycling rate is more than 96%, and the operating cost advantage is obvious;

3) Intelligence: The control system is equipped with remote intelligent monitoring, which can monitor the production data in real time;

4) Reliability: key components are imported, the equipment quality is reliable with high stability and without trouble when continuous operation; the final product meets the food and medical grade production standards;

5) Installation: The whole set of equipment optimizes the installation service, making the production installation process more reasonable, greatly shortening the installation cycle, and increasing profits.

6) Recycling: The optional special protein recycling system can produce additional corn gluten meal with 60% protein content, which can generate additional income for customers.

 4. Strength of Huatai Oil Machinery

Henan Huatai Cereals and Oils Machinery Co., Ltd. was established in 1988. It is a national high-tech enterprise with many patented technologies in the field of corn starch processing. The company's production base covers an area of 100,000 square meters and is equipped with large CNC machining centers, automated welding equipment and testing laboratories. The company has established a complete after-sales service system, with multiple agency centers and service outlets in major markets around the world, providing free technical consultation, and has been exported to Southeast Asia, Africa, South America and other regions.

Huatai Oil Machinery combines advanced starch processing technology and equipment to provide customers with a full range of solutions from raw material processing to final product packaging. For different types of raw materials and production processes, we can carry out customized designs, support a variety of capacity tonnage and process combinations, and ensure the efficiency and stability of the starch processing process.

Huatai Oil Machinery is centered on 56 patented technologies and has many patents for corn deep processing and corn starch production equipment. Our corn starch processing machine is industry-leading, with low energy consumption, reliable equipment quality, stable operation, and environmental protection standards. It is your ideal choice.

 5. After-sales and Maintenance Services

Henan Huatai Cereals and Oils Machinery Co., Ltd., as one of the professional oil and fat equipment manufacturer, usually provides after-sales and maintenance services for corn starch processing machine in the following aspects (subject to the company's latest policy):

1) Equipment installation and commissioning

a. On-site guidance: Send engineers to the customer's corn starch processing plant to provide guidance on the installation of corn starch production machine to ensure that the equipment is properly in place.

b. Commissioning service: Assist in completing corn starch equipment no-load and load commissioning and optimize corn starch production process parameters.

c. Operation training: Provide equipment operation, maintenance and safety specification training for customer technicians.

2) Warranty and maintenance

a. Warranty period: Provide a warranty period of 1-3 years (depending on the terms of the contract), and handle problems caused by equipment quality free of charge during the warranty period.

b. Fault response: Set up a 48-hour service hotline to quickly respond to fault reports and quickly send engineers to the site for inspection and repair when necessary.

c. Accessories supply: Provide original accessories at a preferential price to ensure long-term and stable operation of the corn starch processing machine.

3) Technical support and upgrade

a. Process optimization: Adjust equipment parameters according to customer needs to improve the quality of corn starch and energy efficiency.

b. Technical consultation: Provide free technical consultation for life to answer difficult problems in production.

c. Equipment upgrade: Provide corn starch processing plant upgrade and technology iteration solutions (such as control system upgrade, energy-saving transformation, etc.).

 6. How to Build a Corn Starch Processing Plant?

To buy Huatai corn starch production lines or corn deep processing equipment, or build a turnkey corn starch processing plant, there are many aspects to consider:

1) Are you building a corn starch plant for the first time or expanding the scale? For example, if you have a corn starch processing plant before, you want to expand the production scale and build another corn starch production line for market reasons.

2) What corn processing technology requirements do you need? Such as: corn starch, corn flour milling, corn deep processing, corn germ oil processing, etc;

3) What production capacity of corn starch processing plant do you want? How many tons of corn do you want to process per day? You just provide us with the tonnage of corn raw materials you have, and we will design a full set of production lines for you;

4) Do you have land that meets the conditions for building a corn starch processing plant and sufficient funds to build a corn starch production factory?

5) Other export trade needs, such as contract signing details, payment methods, logistics and installation and construction, etc.

Please leave us a message as detailed inquiry information as possible, so that we can provide you with equipment quotation, process flow, and equipment configuration list and other services, thank you.