In the palm oil processing industry, the stable operation of palm oil refining machine is directly related to production efficiency and product quality. Henan Huatai Cereals and Oils Machinery Co., Ltd., as one of the industry's leading oil equipment manufacturers, provides customers with a full range of palm oil refinery maintenance solutions with 37+ years of technical accumulation. This article will introduce in detail the maintenance tips of palm oil refining equipment to help you extend the service life of the equipment and reduce operating costs.

1. Daily maintenance points

1) Equipment cleaning specifications

a. Daily cleaning:

Remove oil and dust from the equipment surface

Check and clean the filter

Keep the workshop clean and tidy

b. Weekly deep cleaning:

Cleaning the inner wall of the decolorization tower

Check the scaling of the inner wall of the pipeline

Cleaning the surface of the heat exchanger

2) Lubrication management

Huatai Oil Machinery recommends the following lubrication standards:

Main drive bearing: Replacement cycle is 3 months, oil filling does not exceed 70%

Vacuum pump: Replacement cycle is 2000 hours, check the oil level regularly

Reducer: Replacement cycle is 6 months, first replacement after 500 hours

Motor bearing: Replacement cycle is 12 months, clean and then oil

2. Special maintenance of key palm oil refinery machine

1) Palm oil bleaching system maintenance

a. Activated clay management:

Regularly check the activity of clay

Control the amount of clay added (0.5-2%)

Prevent clay from agglomerating and clogging

b. Palm oil decolorization tower inspection:

Monthly check the wear of the stirring device

Quarterly check the vacuum seal

Inspect the lining anti-corrosion layer every year

2) Palm oil deodorization system maintenance

a. Heat medium system maintenance:

Weekly check the heat medium oil level

Quarterly check the heat medium quality

Cleaning the heat medium pipeline every year

b. Vacuum system maintenance:

Daily check the vacuum pump oil level

Monthly clean the vacuum filter

Replace the seal every six months

3) Palm oil deacidification system maintenance

a. Chemical deacidification system:

Daily check the alkali concentration

Weekly clean the mixer

Monthly check the centrifuge wear

b. Physical deacidification system:

Daily check the temperature sensor

Weekly clean the distillation tower

Quarterly check the packing condition

3. Seasonal maintenance focus

1) Special maintenance in rainy season

Strengthen the moisture-proof of electrical equipment

Check the workshop drainage system

Increase the anti-rust treatment of equipment

2) Maintenance during high temperature season

Check cooling system efficiency

Increase frequency of lubricant replacement

Monitor equipment temperature changes

3) Overhaul during production off-season

Check equipment wear and tear

Replace aged seals

Calibrate all instruments and equipment

4. Diagnosis and troubleshooting of common faults

1) Poor decolorization effect

a. Possible causes:

Insufficient clay activity

Inaccurate temperature control

Decreased stirring efficiency

b. Solution:

Replace fresh clay

Calibrate temperature control system

Check stirring device

2) Decreased vacuum degree

a. Possible causes:

System leakage

Vacuum pump failure

Insufficient cooling water

b. Solution:

Perform leak detection

Repair vacuum pump

Check cooling system

3) Abnormal increase in energy consumption

a. Possible reasons:

Heat exchanger scaling

Insulation layer damage

Equipment overload

b. Solution:

Cleaning heat exchanger

Repair insulation layer

Check process parameters

5. Five key measures to extend palm oil refinery machine life

1) Preventive maintenance plan:

Develop an annual maintenance calendar

Establish equipment health records

Implement status monitoring

2) Use original accessories:

Ensure accessory compatibility

Ensure quality stability

Obtain technical support

3) Operator training:

Standardize operating procedures

Develop fault identification capabilities

Establish emergency response mechanism

4) Process parameter optimization:

Avoid overload operation

Maintain stable production

Regularly calibrate instruments

5) Professional maintenance services:

Regular palm oil factory inspections

Professional diagnostic services

Preventive maintenance

6. Huatai special maintenance services

Henan Huatai Cereals and Oils Machinery Co., Ltd. provides a full range of palm oil refining equipment spare parts maintenance support:

1) Remote monitoring system:

Real-time equipment status monitoring

Abnormal situation warning

Online technical support

2) Regular inspection service:

Quarterly basic inspection

Annual comprehensive inspection

Special evaluation report

3) Spare parts supply guarantee:

Original spare parts inventory

Quick response mechanism

Global logistics support

4) Technical training courses:

Palm oil refining machine operation training

Maintenance skills training

Conclusion

Scientific maintenance is the key to ensure the long-term and stable operation of palm oil refinery. Henan Huatai Cereals and Oils Machinery Co., Ltd. recommends that customers establish a complete equipment maintenance system, combine the original factory technical support and their own actual situation, and formulate a suitable maintenance plan. Through standardized maintenance operations, the service life of your palm oil refining machine can be extended by more than 30%, significantly reducing the overall operating costs. If you need more maintenance guidance or professional services, please contact us, we will provide you with professional technical support.

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