Huatai Oil Machinery focus on oil processing equipment manufacturing industry for more than 38 years. We can provide 20-5000TPD rice bran oil production line for customers.
Rice Bran Oil Production Line Process:
rice bran - rice bran and tips separation - softening and condition - expansion - cooling - solvent extraction plant - refinery plant - finished rice bran oil
1. Rice Bran Pretreatment Machine:
Rice bran, a by-product of the rice milling plant, enters rice bran pretreatment plant of rice bran oil production line after the bran is separated. It is first cleaned to remove impurities. The magnetic separator selects iron impurities and enters rice bran expander for expansion. The puffed rice bran is due to moisture content. The content is relatively high and needs to be dried in chain dryer and then transported to the rice bran oil solvent extraction via a scraper.
Rice bran pretreatment machine is a series of equipment used to process rice bran. It is also an important part of rice bran oil production line. Rice bran pretreatment machine includes: rice bran separation screen, conditioner, expander and air dryer.
2. Rice Bran Oil Solvent Extraction Plant:
Rice bran oil extraction usually adopts solvent extraction process. Rice bran oil solvent extraction method is a process that uses the principle of solid-liquid extraction, uses organic solvent (n-hexane), sprays and soaks the rice bran to make it fully contact with the rice bran, and extract the oil from the rice bran.
The puffed and dried rice bran enters the rice bran oil solvent extraction machine to get the mixed oil, and due to the solvents with different melting points in the oil to obtain crude rice bran oil through evaporation, stripping, condensation recovery, etc. However, the crude rice bran oil contains various impurities and solvent residues during rice bran oil solvent extraction process, so the crude rice bran oil still needs to be refined.
3. Rice Bran Oil Refinery Plant:
The rice bran oil refinery plant removes phospholipids, free fatty acids, pigments, gums, and waxes, moisture and odor substances in crude rice bran oil by a series of processes such as degumming, deacidification, decolorization, deodorization, and dewaxing, and then get the first-grade rice bran oil, which can also be called rice oil.
Rice bran oil refining machine can be divided into intermittent refining machine, semi-continuous refining machine and fully continuous refining machine according to different processing capacities. You can choose the appropriate equipment configuration plan according to your needs.
4. Company Strength and Advantages
Henan Huatai Cereals and Oils Machinery Co., Ltd. was established in 1988. It is a national high-tech enterprise with many patented technologies in the field of rice bran oil processing. The company's production base covers an area of 100,000 square meters and is equipped with large CNC machining centers, automated welding equipment and testing laboratories. The company has established a complete after-sales service system, with multiple agency centers and service outlets in major markets around the world, providing free technical consultation, and has been exported to Southeast Asia, Africa, South America and other regions.
As one of the top grain and oil machinery manufacturer and supplier, with many provincial honors and the experience in building hundreds of rice bran oil mills, Henan Huatai Cereals and Oils Machinery Co., Ltd. has outstanding strength in the field of rice bran oil production line, focusing on rice bran oil technology innovation and process improvement for many years.
With rich industry experience, we provide customers with a full range of solutions from rice bran pretreatment processing to rice bran oil refining and packaging. For different rice bran oil production processes, we can provide customized 20-2000TPD rice bran oil processing plant, support a variety of capacity tonnage and process combinations, to meet the diverse needs of customers.
5. After-sales and Maintenance Services
Henan Huatai Cereals and Oils Machinery Co., Ltd., as one of the professional oil and fat equipment manufacturer, usually provides after-sales and maintenance services for rice bran oil processing machine in the following aspects (subject to the company's latest policy):
Equipment installation and commissioning
1) On-site guidance: Send engineers to the customer's rice bran oil processing plant to provide guidance on the installation of rice bran oil equipment to ensure that the equipment is properly in place.
2) Commissioning service: Assist in completing rice bran oil equipment no-load and load commissioning and optimize rice bran oil production process parameters.
3) Operation training: Provide equipment operation, maintenance and safety specification training for customer technicians.
Warranty and maintenance
1) Warranty period: Provide a warranty period of 1-3 years (depending on the terms of the contract), and handle problems caused by equipment quality free of charge during the warranty period.
2) Fault response: Set up a 48-hour service hotline to quickly respond to fault reports and quickly send engineers to the site for inspection and repair when necessary.
3) Accessories supply: Provide original accessories at a preferential price to ensure long-term and stable operation of the rice bran oil machine.
Technical support and upgrade
1) Process optimization: Adjust equipment parameters according to customer needs to improve oil yield and energy efficiency.
2) Technical consultation: Provide free technical consultation for life to answer difficult problems in production.
3) Equipment upgrade: Provide rice bran oil plant upgrade and technology iteration solutions (such as control system upgrade, energy-saving transformation, etc.).
6. How to Set Up a Rice Bran Oil Processing Plant?
To build a rice bran oil production line, many aspects need to be considered.
Huatai has extensive experience in building turnkey project rice bran oil production line and overseas export of rice bran oil processing equipment. To buy our rice bran oil equipment, just provide the following information and we will arrange an experienced foreign trade sales team to talk with you:
Rice bran oil equipment parameters and list:
1) What capacity of rice bran oil processing equipment do you need? How many tons do you deal with rice bran every day?
2) Do you just process rice bran or multiple oilseeds? Do you need a single equipment, an entire workshop, or the full set of rice bran oil turnkey projects?
3) What rice bran oil process do you need? Pressing, solvent extraction, refining equipment or others?
4) Do you have a certain amount of budget and land that meets the conditions for building a rice bran oil factory?
5) Other export trade needs, such as contract signing details, payment methods, logistics and installation and construction, etc.
Please leave us a message as detailed inquiry information as possible, so that we can provide you with equipment quotation, process flow, and equipment configuration list and other services, thank you.